Choosing Your Next Wide Format Laminator: When To Upgrade To A Double Sided Roll To Roll Model
For growing print service providers, the laminator is often the bottleneck, not the printer. Relying on single-sided, heat-assist, or manual-cut machines can severely limit your capacity, product offering, and profit margins.
The decision to upgrade to a dedicated, professional double-sided roll-to-roll system, such as the MF1700-F2 Large Format PRO Laminator, marks a critical pivot from a 'print shop' to a 'full-service finishing house.'
Here is the definitive guide on when it’s time to move beyond the basics and invest in dual-mode, high-throughput lamination technology.
If you find your shop consistently dealing with the following issues, you have reached the commercial tipping point where an upgrade is essential for profitability:
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Production Challenge |
Symptoms of Inefficient Workflow |
The MF1700-F2 Solution |
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Curling & Rework |
Single-sided thermal lamination causes heavy-stock prints to curl due to imbalanced film tension. |
Dual-Mode/Double Heated Rollers: Simultaneously applies film to both sides, perfectly balancing tension for a flat, professional finish. |
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High Labor Cost |
Trimming laminated graphics requires a separate step, taking up valuable space and operator time. |
Pneumatic Active Cutting Bar: Integrated, in-line slitting and trimming in a single pass, eliminating post-lamination labor. |
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Slow Encapsulation |
Encapsulating (laminating both sides with sealed edges) requires two manual passes, doubling run time. |
True Double-Sided System: Laminates and encapsulates in one high-speed pass, maximizing throughput and reducing turnaround time. |
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Inconsistent Quality |
Inability to track production data leads to guesswork on optimal settings for repeat jobs or material types. |
Smart Entry Control System: Provides Lamination Statistics for data-driven precision, ensuring repeatable, flawless results. |
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Production Limits |
Your machine can only handle single-pass cold lamination, limiting high-margin product offerings. |
Double or Top Heated Function: Opens doors to high-temp encapsulation, thermal bonding for durability, and specialized cold mounting—all in one machine. |
A true "PRO" double-sided laminator is defined by features that focus on precision, speed, and versatility. The MF1700-F2's advanced configurations translate directly into market advantages for your business:
Standard heat-assist laminators apply minimal heat, often just to soften the adhesive for a slightly better bond. The MF1700-F2’s Double or Top Heated Rollers offer industrial-grade thermal power, up to $120^circtext{C}$ (or similar high-temp capability), enabling:
Vehicle Wraps & High-Energy Substrates: Ensures 100% activation of aggressive, high-tack adhesives required for demanding applications, preventing costly field failures.
Encapsulation Excellence: Full encapsulation on both sides at once seals the edge, providing maximum protection for menus, floor graphics, and outdoor signage.
The Super 130mm Silicon Rollers are a non-negotiable feature for top quality. Larger diameter rollers are scientifically proven to:
Eliminate Bubbles and Silvering: The increased roller size provides a longer, more gradual pressure and heat application zone (the "nip"), ensuring trapped air is smoothly pushed out.
Handle Thick Media: The heavy-duty diameter and high-quality silicon are built for consistent pressure when mounting onto thick foam or PVC boards, a process that can stress smaller rollers.
Moving from a manual lever or fixed-pressure system to a Pneumatic one (using air pressure) is the single biggest leap in precision and speed.
Consistent Pressure: Air pressure provides an exact, repeatable force across the entire width of the rollers, essential for large-format media where pressure variation leads to streaks or weak adhesion points.1
Pneumatic Active Cutting Bar: The integrated air-activated cutter provides powerful, clean slitting on the fly. This turns a two-step process (laminate, then trim) into a single, high-speed operation.
Professional machinery must integrate seamlessly into a fast-paced environment.
Strong and Integrated Frame: This structure guarantees that the machine remains stable and perfectly aligned even during high-speed runs and heavy material loading. The Plug & Play feature means less time on complex assembly and calibration, and more time on profitable production.
Front and Rear Control Panels: This design ensures the operator can manage the process and make necessary speed/tension adjustments from either end of the laminator, maintaining continuous flow during roll-to-roll applications.
The cost of a PRO double-sided laminator is quickly offset by:
Labor Reduction: The in-line cutting and single-pass double-sided operation cuts handling and finishing time by up to 50%.
Increased Job Capacity: Faster speeds and reduced re-work mean you can handle a higher volume of profitable, high-margin jobs (menus, decals, vehicle graphics).
New Product Revenue: The dual-heat function allows you to confidently offer premium products like high-gloss thermal encapsulation, protective dry-erase surfaces, and permanent mounting services that were previously too risky or time-consuming.